Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Installation

1. Position engine and transmission assembly under vehicle and slowly lower the vehicle over the engine and transmission.
2. Align engine and transmission mounts to attaching points. Install mounting bolts at the right engine and left transmission mounts.
3. Slowly raise vehicle enough to remove the engine dolly and cradle Special Tools 6135 and 6710, or equivalents.
4. Install axle shafts.
5. Install front and rear mount brackets.
6. Install transmission and engine bending brace.
7. Install engine support module.
8. Connect exhaust system to manifold.
9. Install power steering pump, reservoir and hoses.
10. Install A/C suction line at compressor.
11. Install accessory drive belts.
12. Install right inner splash shield and battery splash shield. Install wheels and tires.
13. Install cooling module assembly (radiator, fan module, and condenser).
14. Connect automatic transmission cooler lines and shifter linkage.
15. Connect fuel line and heater hoses.
16. Install ground straps. Connect engine and throttle body connections and harnesses.
17. Connect throttle body linkage.
18. Fill cooling system.
19. Connect battery.
20. Install air cleaner and hoses.
21. Install oil filter. Fill engine crankcase with proper oil to correct level.
22. Start engine and run until operating temperature is reached.
23. Adjust transmission linkage, if necessary.