Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Alternator Brush: Service and Repair

Brush Replacement - Step (1):





1. Replace brush by the following procedures if it has been worn to limit line.

Brush Replacement - Step (2):





2. Unsolder pigtail and remove old brush and spring.

Brush Replacement - Step (3 & 4):





3. Install brush spring and new brush in brush holder.
4. Insert the brush to where there is a space 2 to 3 mm (.079 to .118 in.) between the limit line and the end of the brush holder.

Brush Replacement - Step (5):





5. Solder pigtail to brush holder as shown in the illustration.