Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Disassembly Service Points

Removal Of Magnetic Switch:





REMOVAL OF MAGNETIC SWITCH
Disconnect field coil wire from "M" terminal of magnetic switch.

Removal Of Brush Holder Assembly:





REMOVAL OF BRUSH HOLDER ASSEMBLY
Slide the two brushes from brush holder by prying retaining springs back.


REMOVAL OF SNAP RING & STOP RING

Removal Of Snap Ring / Stop Ring:





a. Press stop ring off snap ring with a suitable socket.

Removal Of Snap Ring & Stop Ring:





b. Remove snap ring with snap ring pliers and then remove stop ring and overrunning clutch.