Starter Motor: Adjustments

Pinion Gap Adjustment

Pinion Gap Adjustment: Step (1-3):

1. Disconnect field coil wire from M-terminal of magnetic switch.
2. Connect a 12V battery between S-terminal and M-terminal.

3. Set switch to "ON", and pinion will move out.
CAUTION:
This test must be performed quickly (in less than 10 seconds) to prevent coil from burning.

Pinion Gap Adjustment: Step (4):

4. Check pinion to stopper clearance (pinion gap) with a feeler gauge.
Pinion gap: 0.5-2.0 mm (.020-.079 in.)

Pinion Gap Adjustment: Step (5):

5. If pinion gap is out of specification, adjust by adding or removing gaskets between magnetic switch and front bracket.