Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal and Replacement

1. Raise and support vehicle.
2. Drain fluid from transfer case by removing drive housing lower lefthand attaching bolt.
3. Remove vacuum line attaching bracket bolt.
4. Remove drive shaft front attaching bolts and caps. Disconnect front of drive shaft from drive yoke.
5. Remove three bolts attaching vacuum motor shield, then the shield.
6. Remove vacuum lines from servo.
7. Support transfer case assembly, then remove transfer case to transaxle attaching bolts.
8. Remove transfer case.
9. Reverse procedure to install.