Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Assembly

NOTE: Whenever a bearing cone is removed, it must be replaced.

1. Install speedometer drive gear and bearing cone, using driver handle T80T-4000-W, or a press and differential bearing cone replacer T88C-77000-EH or equivalents.
2. Install bearing cone on ring gear end, using driver handle T80T-4000-W and differential bearing cone replacer T88C-77000-EH or equivalents.
3. Install washers, pinions and pinion shaft.
4. Install knock pin, then crimp it to ensure it will not come out of case.
5. Install thrust washers and side gears.