Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Drive Belt: Service and Repair

Conditions requiring belt replacement are excessive wear, rib chunk-out, severe glazing and frayed cords. Replace any belt exhibiting one of these conditions. Cracks on the rib side of a belt are considered acceptable.
If the belt has chunks missing from the ribs it should be replaced. If two or more adjacent ribs have lost sections a 1/2 inch or longer, or if the missing chunks are creating a noise or vibration condition. Replace the belt.

Fig. 18 Serpenine Belt Routing:






1. Lift or rotate automatic tensioner.
2. Remove belt(s).
3. Install new belt over pulleys. Ensure that all V-grooves make proper contact with the pulley.
4. Rotate tensioner over belt.