Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Water Pump: Service and Repair

1. Drain cooling system, then remove timing belt.
2. Using Water Pump Pulley Remover tool T92C-6312-AH or equivalent, remove four water pump pulley bolts, then the pulley.
3. Remove five water pump mounting bolts, then the pump.
4. Reverse procedure to install, noting the following:
a. Use a new water pump O-ring seal.
b. Tighten water pump to 14-18 ft lb, and pulley to 6-7 ft lb.