Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Front

REMOVAL AND INSTALLATION
1. Discharge refrigerant from air conditioning system.
2. Disconnect and remove auxiliary battery, if equipped.
3. Disconnect electrical connector and vacuum hoses from Manifold Absolute Pressure (MAP) sensor.
4. Disconnect evaporator outlet line from suction accumulator/drier.
5. Remove screw attaching condenser to evaporator tube, then disconnect condenser to evaporator tube from inlet.
6. Remove support bracket by removing bolt from fender apron extension and two screws from evaporator case.
7. Remove evaporator cover screws and cover.

Fig. 11 Evaporator Core Replacement:





8. Remove evaporator core and seal assembly, Fig. 11.
9. Reverse procedure to install.