Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Shift Fork: Testing and Inspection

UNDER 8500 GVW - WITH M5OD, 5-SPEED

INSPECTION

Checking Shift Fork Hub Sleeve:






1. Check contact surface of shift fork and clutch hub sleeve for evidence of wear or damage. Measure from shift fork to clutch hub sleeve. Clearance should be 0.031 inch.
2. Check operation of clutch hub sleeve while assembled to hub.
3. Position clutch hub sleeve horizontally, then lift hub approximately 3/4 of the way off the sleeve and release. Hub should slide downward into sleeve on its own. If necessary to push hub into sleeve, service as necessary.