Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Pressure Test Port: Service and Repair

REMOVAL

1. If fuel charging assembly is mounted to engine, remove fuel tank filler cap, then release pressure from system at fuel pressure relief valve on fuel injection supply manifold using Fuel Pressure Gauge T80L-9974-B.

2. Using an open-end wrench or suitable deep well socket, remove fuel pressure relief valve from fuel injection supply manifold.

Fuel Pressure Relief Valve:






INSTALLATION

1. Install fuel pressure relief valve. Tighten valve to 6-10 Nm (48-84 lb in) and the fuel pressure-relief valve cap to 0.5-0.7 Nm (4-6 lb in).

2. Install fuel tank cap if removed.