Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Alternator: Service and Repair

1. Disconnect battery ground cable, then remove upper alternator mounting bolt.
2. Loosen alternator adjusting arm, then remove drive belt.
3. Raise and support vehicle, then remove bolts and crossmember.
4. Disconnect alternator electrical connectors.
5. Remove lower alternator mounting bolt, then the alternator.
6. Reverse procedure to install, noting following:
a. Adjust drive belt tension to specifications.
b. Torque lower bolt to 27-38 ft lb.
c. Torque upper bolt to 8-10 ft lb.
d. Torque crossmember bolts to 69-96 ft lb.