Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair






REMOVAL
1. Disconnect the Exhaust Gas Recirculation (EGR) valve vacuum hose.
2. Disconnect the EGR valve to exhaust manifold tube from EGR valve.
3. Remove EGR valve retainer bolts and EGR valve from upper intake manifold.
4. Remove EGR valve gasket. Clean residue from upper intake manifold gasket surface.

Cleaning and Inspection
Inspect the Exhaust Gas Recirculation (EGR) valve for:

- blockage.
- contamination.
- vacuum leakage.

If any of the above conditions are found, replace the EGR valve.

INSTALLATION
1. Follow removal procedure in reverse order.
2. Tighten EGR valve to exhaust manifold tube nut to 34-47 N.m (25-35 lb ft).