Operation CHARM: Car repair manuals for everyone.
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Visual Inspection

PURPOSE
This is a visual inspection to check the general condition of the engine and look for obvious causes of hard start or no start conditions.

RECOMMENDED PROCEDURE
Inspect fuel system including tank and lines for kinks, bends and/or leakage. Check oil lines and high-pressure pump in engine "V" for major oil leaks. Inspect for coolant leaks at radiator and heater hoses and check coolant level. Inspect wiring for correct routing and make sure no rubbing or chafing has occurred. Inspect the in-line 42-way, Injector Driver Module (IDM), Powertrain Control Module (PCM) and sensor connectors to make sure they are completely seated and in good condition.

POSSIBLE CAUSES
- Loose or leaking fuel supply lines could cause fuel system to lose prime.
- Kinked or blocked fuel supply lines will create fuel restriction
- Massive fuel or oil leaks could contribute to no start conditions.
- Coolant leaks could indicate serious engine problems.
- Electronic connectors may be damaged or not installed properly causing a no start condition. (The Camshaft Position (CMP) sensor and the Injector Pressure Regulator (IPR) valve are the two most critical electronic sensors/actuators to inspect in no start situations.)

TOOLS REQUIRED
Inspection light