Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Headlamp: Service and Repair






REMOVAL
1. Position headlamp switch and headlamp time delay switch in the OFF position.

WARNING: THE REPLACEABLE HALOGEN HEADLAMP BULB CONTAINS GAS UNDER PRESSURE. THE HALOGEN HEADLAMP BULB MAY SHATTER IF THE GLASS ENVELOPE IS SCRATCHED OR THE HALOGEN HEADLAMP BULB 15 DROPPED. HANDLE HALOGEN HEADLAMP BULB CAREFULLY. GRASP HALOGEN HEADLAMP BULB ONLY BY ITS PLASTIC BASE. AVOID TOUCHING GLASS ENVELOPE. KEEP HALOGEN HEADLAMP BULB OUT OF REACH OF CHILDREN.

2. Remove three bolts retaining headlamp assembly to upper support assembly and loosen pinch bolt. Remove headlamp assembly from vehicle.
3. Remove headlamp bulb and socket from headlamp assembly.

INSTALLATION
1. Follow removal procedure in reverse order.
2. Push headlamp assembly firmly rearward, seating against upper radiator support assembly while tightening retaining bolts to 6-9 Nm (54-79 Lb-In).
3. Aim headlamp.