Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

SERVICE SPECIFICATIONS

Clutch Disc
Depth, Min. 0.3 mm (0.012 inch)
Diameter
Outer 180 mm (7.087 inch)
inner 125 mm (4.921 inch)
Runout, Max
Vertical 1.000 mm (0.0390 inch)
Lateral 0.700 mm (0.0276 inch)
Thickness of Clutch
Pressure Plate Side 3.2 mm (0.126 inch)
Flywheel Side 3.0 mm (0.118 inch)

Pressure Plate
Spring Type Diaphragm
Set Load 3276 Nm (735 lbs.)

Clutch Pedal
Type Suspended
Clutch Pedal Ratio 5.81:1
Free Play 9-15mm (0.35-0.59 inch)
Height
Free 205 mm (8.075 inches)
Disengagement 74 mm (2.92 inches)


TIGHTENING SPECIFICATIONS
Clutch Release Fork Bolt 35-41 Nm (26-30 ft. lbs.)
Pressure Plate Retaining Bolts 18-26 Nm (13-20 ft. lbs.)