EGR Tube: Service and Repair

REMOVAL
1. Remove air cleaner outlet tube.
2. Raise vehicle on hoist. Use proper vehicle lifting procedures.
3. Disconnect EGR tube from EGR valve and EGR tube to manifold connector.

CAUTION: Use care not to damage EGR tube to manifold connector.

NOTE: Hold EGR tube to manifold connector with a wrench while disconnecting EGR tube.

4. Lower vehicle.
5. Disconnect pressure feedback exhaust sensor hoses from EGR valve to exhaust manifold tube.
6. Remove EGR tube from vehicle.

EGR Valve Installation:

INSTALLATION
1. Position EGR tube into EGR valve and loosely connect EGR tube nut to EGR valve.

NOTE: Do not tighten EGR tube nut on EGR valve at this time.

2. Connect pressure feedback exhaust sensor hoses to EGR tube.
3. Raise vehicle.
4. Connect EGR tube to EGR tube to manifold connector. Tighten EGR tube nuts to 35-45 Nm (26-33 lb ft).

NOTE: Hold EGR tube to manifold connector with a wrench while tightening EGR tube nut.

5. Lower vehicle.
6. Install air cleaner outlet tube.