Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

DIMENSIONS
Head Gasket
Surface Flatness 0.003 inch in any 6 inches-0.006 inch overall
Surface Finish (RMS) 60-150
Cylinder Bore
Diameter 3.7795-3.7801 inch
Surface Finish (CLA) 18-38
Out-of-Round Limit 0.0015 inch
Out-of-Round Service Limit 0.005 inch
Taper Service Limit 0.010 inch
Main Bearing Bore Diameter 2.3971-2.3979 inch

TORQUE SPECIFICATIONS
Main Bearing Cap Bolt (1) M-12 102-115 Nm (75-85 ft. lbs.)

(1) Torque in sequence in two steps:
^ Step 1: 68-81 Nm (50-60 ft. lbs).
^ Step 2: 102-115 Nm (75-85 ft. lbs).