Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Vehicle Damage Warnings

BATTERY

NOTE: Before removing battery ground, access trouble codes. Powertrain Control Module (PCM) memory is erased when ground cable is removed.

- Batteries produce explosive hydrogen gas. Avoid creating sparks near battery.
- Ensure battery is properly connected prior to attempting to start engine.
- Do not disconnect battery when engine is running.
- Disconnect battery cables when charging battery.
- Disconnect the battery ground when replacing electronic components.

ELECTRICAL AND ELECTRONICS
- Never connect or disconnect electrical connections with ignition "ON" unless specifically directed to do so in a test procedure.
- Do not use a self powered test lamp to check continuity.
- Do not create arcing to check circuit continuity.
- When measuring voltage at control unit harness connector, disconnect harness connector first, then turn ignition "ON" as necessary.
- Always use 12V battery as a power source.
- Never apply battery power to a component unless told to do so In a test procedure.
- When performing electric welding, disconnect electronic components such as climate control, injection, cruise control, PCM and radio.
- Avoid getting water on fuel and engine control system components.

IGNITION SYSTEM
- Never pierce ignition leads or insulator boots to connect timing lights or analyzers. Use proper adapters.
- When removing a spark plug wire, twist boot one quarter turn and pull on boot only, never the lead itself.
- To disable ignition system, unplug primary connections only. NEVER disconnect secondary leads to disable ignition system.
- In case of poor performance (such as misfiring), avoid driving and correct problems as soon as possible.
- Do not disconnect spark plug wires with engine running.