Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Disassembly

Final Drive Assembly - Disassembled View:






DISASSEMBLY






1. Remove No. 16 final drive gear thrust bearing and race from final drive assembly.





2. Remove park gear from final drive sun gear.





3. Remove final drive sun gear and deflector assembly from final drive assembly.





4. IF NECESSARY, remove speedometer drive gear.





5. IF NECESSARY, use a drift to drive out differential pinion shaft roll pin.





6. Use a drift to tap out the differential pinion shaft.





7. Rotate the output shaft to remove two differential pinion gears and two differential pinion thrust washers.





8. Remove RH differential side gear and differential side gear thrust washer from differential case.





9. Push output shaft towards center of differential housing. Slide LH differential side gear upward to gain access to retaining ring. Use snap ring pliers to remove retaining ring. Remove output shaft.





10. Remove differential side gear and differential side gear thrust washer.