Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Disassembly And Assembly






DISASSEMBLY
1. Using Piston Pin Tool D81L-6135-A or equivalent press piston pin (6135) through piston (6108) and connecting rod (6200).
2. Clean and inspect piston, piston pin and connecting rods. Check piston and piston pin fit.

ASSEMBLY
1. Apply a light coat of clean engine oil meeting Ford specification WSS-M2C153-F to all parts.
2. Verify that all parts to be assembled are for same cylinder. Assemble piston to connecting rod.
3. Start piston pin in piston and connecting rod. This may require a very light tap with a mallet.
4. Using Piston Pin Tool D81L-6135-A or equivalent press piston pin through piston until piston pin is centered in piston.
5. After assembly, make sure connecting rod swings smoothly.