Condenser HVAC: Service and Repair

Spring Lock Coupling Disconnect Tool (1/2 Inch):

Special Service Tool(s) Required

Removal

NOTE:
^ Whenever an A/C condenser core is replaced, replace the suction accumulator/drier.
^ If an A/C condenser core leak is suspected, the A/C condenser core must be leak-tested before it is removed from the vehicle.

1. Recover the refrigerant from the A/C system at the service access gauge port valve located on the suction line. Observe all safety precautions.
2. Disconnect the battery ground cable.
3. Remove the radiator.
4. Disconnect the two refrigerant lines at the fittings on the RH side of the A/C condenser core following procedure for disconnecting spring lock couplings.
5. Remove two screws retaining the A/C condenser core to the radiator supports and remove the A/C condenser core from the vehicle.




Installation
1. Position the A/C condenser core assembly to the radiator supports . Install the retaining screws and tighten to 2.7-3.7 N.m (24-32 lb-in).
2. Connect the refrigerant lines to the A/C condenser core assembly using procedures for connecting spring lock couplings.
3. Install the radiator.
4. Connect the battery ground cable.
5. Leak test, evacuate and charge the refrigerant system following the recommended procedures and safety precautions.