Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Cylinder Head Assembly

Bore Diameter Intake Min 39.940
Max 39.965
Exhaust Min 34.940
Max 34.965
Gasket Surface Flatness Total 0.04/26 0.08/156 0.15
Head Face Surface Finish 0.2/2.5 0.8
Heat Shield To Cylinder Head M6 89
Heat Shield To Cylinder Head And Exhaust Manifold M8 12
VCT Oil Feed Flange To Cylinder Head 89
Camshaft Position Sensor To Cylinder Head 80
Cylinder Head Bolts
The cylinder head bolts must not be tightened more than once.
Stage 1 20
Stage 2 40
Stage 3 90 Degrees
Blanking Plug, Cylinder Head Oil Channel 11
EI Ignition Coil Bracket To Cylinder Head 15
Power Steering Pump Mounting Plate To Cylinder Head 15
Engine Lifting Eye To Cylinder Head 15