Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Upper Intake Manifold

Removal
1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet tube.





3. Remove the bolts and the accelerator control splash shield.





4. Remove the accelerator cable and speed control actuator cable.
1 Pull up on speed control actuator cable to remove.
2 Rotate the throttle body cam and remove the accelerator cable from the cam.





5. Remove the screws, the accelerator cable and speed control actuator cable.





6. Disconnect the RH upper intake manifold vacuum connection.





7. Disconnect the Idle Air Control (IAC) valve electrical connector.





8. Disconnect the TP sensor electrical connector.





9. Disconnect the Engine Vacuum Regulator (EVR) and the Variable Induction System (VIS)) solenoid electrical connections.





10. Disconnect the crankcase ventilation hose.





11. Disconnect the power brake booster vacuum line.





12. Remove the 12 bolts.





13. NOTE: Inspect the O-rings and replace as necessary.

Disconnect the LH fuel Vapor Management Valve (VMV) hose.





14. NOTE: Inspect the O-rings and replace as necessary.

Disconnect the RH VMV hose and remove the upper intake manifold.

Installation











1. Follow the removal procedure in reverse order.