Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Cylinder Head Assembly

Combustion Chamber Volume 58.3-61.3 cc
Valve Guide Bore Diameter 8.719-8.745 mm (0.343-0.344 in)
Valve Arrangement (Front to Rear) RH I-E-I-E-I-E-I-E
LH E-I-E-I-E-I-E-I
Cylinder Head Bolts
Use new bolts.
Step 1 34-47 Nm (25-35 ft.lb)
Step 2 61-75 Nm (45-55 ft.lb)
Step 3 Additional 85-90°
Gasket Surface Flatness 0.076 mm (0.003 in) in 6 inches, 0.152 mm (0.006 in) Overall
Gasket Surface Finish 60-150 RMS