Operation CHARM: Car repair manuals for everyone.
Home >> Ford >> 1999 >> Explorer 4WD V6-4.0L VIN E >> Repair and Diagnosis >> Heating and Air Conditioning >> Housing Assembly HVAC >> Service and Repair
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Housing Assembly HVAC: Service and Repair


REMOVAL

1. Remove the instrument panel. Please refer to Body and Frame/Interior Trim/Dash Board/Service and Repair/ Service and Repair
2. Drain the radiator.
3. Disconnect the heater hoses from the heater core.







4. Remove the evaporator core housing. Please refer to Evaporator Case/Service and Repair/ Service and Repair







5. Remove the nuts and remove the plenum chamber.







INSTALLATION

1. Follow the removal procedure in reverse order.
- Lubricate the hoses and fittings with Rubber Suspension Insulator Lube E25Y-19553-A or equivalent meeting Ford specification ESF-M9913112-A.
pro multis · About Operation CHARM