Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Using Diagnostic Equipment

NOTE:
^ This procedure is used when a customer needs to have an additional key programmed into the vehicle without erasing stored key codes, but does not have two programmed keys available. This procedure is also useful when attempting to determine if an ignition key is defective.
^ Before programming, the new key must have the correct mechanical cut for the ignition lock.
^ If 8 keys are already programmed, this procedure will not allow any further ignition keys to be programmed without erasing all stored key codes first. The number of keys programmed into the system can be determined using the PID NUMKEYS.

1. Turn the ignition switch from position 0 to position III using the new, unprogrammed ignition key.
2. Connect the NGS tester or SBDS using the ford service function card. Follow Security Access to obtain security access. For additional information, refer to the procedure: Security Access
3. From the NGS or SBDS menu Select: IGNITION KEY CODE PROGRAM.
4. Turn the ignition switch in position 0 and disconnect the NGS or SBDS.
5. Attempt to start the engine with the new ignition key. The vehicle engine should start and run normally.