Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Alternator Brush: Service and Repair

REMOVAL
1. Remove the Generator (GEN); refer to Alternator.







2. Remove the generator brush and terminal holder and the Voltage Regulator (VR).
1 Remove the screws.
2 Remove the generator brush and terminal holder and the voltage regulator.







3. Separate the generator brush and terminal holder from the voltage regulator.
1 Remove the screw cap.
2 Remove the screws.
3 Separate the generator brush and terminal holder from the voltage regulator.

INSTALLATION







1. Install the brush and terminal holder on the voltage regulator.
1 Position the brush and terminal holder on the voltage regulator.
2 Install the screws.
3 Install the screw cap.

CAUTION: Make sure screw cap is installed over Test Terminal A to prevent accidental shorting of the battery positive (B+) connection.







2. Install the generator brush and terminal holder and the voltage regulator.
1 Depress the brushes and insert a wire to hold them.
2 Position the generator brush and terminal holder and the voltage regulator.
3 Install the screws.
4 Remove the wire.

3. Install the generator.