Operation CHARM: Car repair manuals for everyone.
Home >> Ford >> 2000 >> Econoline E250 3/4 Ton V6-4.2L VIN 2 >> Repair and Diagnosis >> Heating and Air Conditioning >> Heater Core >> Service and Repair >> Main Climate Control
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Main Climate Control


REMOVAL
1. Drain the engine cooling system.
2. Disconnect the battery ground cable.






3. Disconnect the quick disconnect heater hose couplings at the heater core, please refer to Heating and Air Condition/Heater Hose/Service and Repair/ Service and Repair
4. Plug the heater water hoses with a suitable 5/8-inch or 3/4-inch plug.
5. Remove the engine cover.
6. Remove the instrument panel finish panel. Refer to: Body and Frame, Interior Trim, Dashboard/Instrument Panel, Service and Repair, Service and Repair






7. Remove the heater core cover.
1 Remove the seven screws.
2 Remove the heater core cover.
^ Remove and discard the heater core case seal.






8. Remove the heater core.

NOTE: Use care not to spill the coolant remaining in the heater core during removal.

INSTALLATION
1. To install, reverse the removal procedure.
^ Lubricate the coolant hoses with MERPOL(R) meeting Ford specification ESE-M99B144-B or plain water only, if needed.

pro multis · About Operation CHARM