Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

Head Gasket Surface Overall Flatness 0.003 Inch (in)
Head Gasket Surface Finish Roughness Height (CLA) 0.15 - 0.08 Inch (in)
Roughness Height Cutoff 0.8 Inch (in)
Cylinder Bore Diameter 3.34 Inch (in)
Surface Finish Each Bore Min. 15 - 38 RA
Average Of All Bores Of A Cylinder Block Min. 20 - 30 Ra
Out-of-Round Limit 0.001 Inch (in)
Tappet Limit 0.0005 Inch (in)
Main Bearing Bore Diameter at +- 30 deg PF Bearing Cap 2.4521 - 2.4533 Inch (in)
Other than above 2.4525 +- 0.00039 Inch (in)
Dowel Height Chamfer 0.8 Inch (in)
x 30 degrees
Total 12.5 Inch (in)
Crankshaft Main Bearing Cap Bolts 66 - 79 Foot Pound-Force (ft.lb)
Engine Lifting Eye Bolts 30-40 Foot Pound-Force (ft.lb)
Crankcase Vent Oil Separator Bolts 71-97 Inch Pound-Force (in.lb)
Crankcase Vent Oil Separator Tube Bolt 15-22 Foot Pound-Force (ft.lb)