Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

REMOVAL







1. Disconnect the Exhaust Gas Recirculation (EGR) valve vacuum hose.







2. Disconnect the EGR valve tube upper fitting.







3. Remove the EGR valve.
1 Remove the bolts.
2 Remove the EGR valve.
^ Discard the gasket.

INSTALLATION
1. To install, reverse the removal procedure.
^ Carefully clean all sealing surfaces and install a new EGR valve gasket.

NOTE: The EGR valve sealing surfaces are soft metals.