Disassembly
Special Tools:
Disassembly
1. Install the special tool.
2. Remove the selector mechanism.
- Shift the transaxle in neutral.
- Remove the bolts.
3. Using the special tool, remove the halfshaft oil seals.
4. Remove the Vehicle Speed Sensor (VSS).
5. NOTE: Do not drive out guide pegs.
Remove the transaxle housing bolts.
6. CAUTION: Take care not to damage transaxle housing.
Separate the transaxle housing.
1. Place supports underneath.
2. Separate transaxle housing using two tire bars.
7. Remove the differential.
- Remove magnetic disc.
8. Remove the selector rods and the first/second gear selector fork.
9. Remove the selector forks.
1. Move the fifth/reverse gear selector fork to the side.
2. Rotate third/fourth gear selector fork and remove.
- Remove fifth/reverse gear selector fork.
10. Remove reverse idler gear.
1. Remove the snap-ring.
- Tilt input and output shafts to the side.
2. Lift out the idler gear.
11. Remove the input and the output shaft.
- Lift out the input and the output shaft from transaxle housing together.
- Take out the bearing block and reverse idler gear together with needle roller bearing and thrust washers.
12. Using the special tools, remove the differential bearing outer race.
- Attach the special tool in housing recesses.
13. Using the special tools, remove the bearing outer races from input and output shaft.
- Attach the special tool in housing recesses.
14. NOTE: Discard clutch slave cylinder.
Remove clutch slave cylinder (with thrust bearing).
15. Using the special tools, remove the bearing outer races from the differential and input shaft together with shim.
- Attach the special tool in housing recesses.
16. Using the special tools, remove output shaft bearing outer race together with shim.
- Attach the special tool in housing recesses.
17. NOTE: In the event of damage or leaks only.
Remove reverse idler gear shaft.
18. NOTE: In the event of damage or leaks only.
Remove the reverse idler gear shaft (continued).
- Drive out using solid piece of wood.