Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Cylinder Block Assembly: Specifications

Head gasket surface finish roughness height (CLA) 3.8 - 2.0
Head gasket surface finish roughness height cutoff 0.8
Dowel height chamfer 0.8 x 30 deg
Dowel height chamfer total 12.5 mm
Cylinder bore diameter 84.8
Piston to cylinder bore clearance 0.020 - 0.040 mm
Surface finish (RA) each bore min. 15 - 38
Average of all bores of a cylinder block (Ra) min. 20 - 30
Out-of-round limit 0.025
Tappet limit 0.013
Main bearing bore diameter @ 30 degrees PF Bearing Cap P/L 62.2835 - 62.3145
Main bearing bore diameter other than above 62.2935 +/- 0.0100