Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Alternator: Service and Repair

REMOVAL
1. Disconnect the battery ground cable.
2. Remove the accessory drive belt.
3. Remove the generator electrical connector cover.







4. Disconnect the generator electrical connectors.







5. Remove the coolant expansion tank bolt.







6. Detach the coolant expansion tank from the clip and secure to one side.







7. Detach the power steering reservoir and secure to one side.







8. Detach the engine wiring loom bracket and secure to one side.







9. Detach the ground cable.







10. Detach the evaporative emission canister purge valve and secure to one side.







11. Remove the bolt.







12. Unscrew the bolt fully.

NOTE: The bolt must be fully disengaged from the bracket although it is not possible to remove the bolt at this stage.







13. Remove the generator.

INSTALLATION












1. To install, reverse the removal procedure.