Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Seals and Gaskets: Service and Repair

Seal-Output Oil





Part 1 of 2





Part 2 of 2

Special Tool(s)

Removal

All vehicles
1. Raise and support the vehicle.
2. Disconnect the rear driveshaft from the transmission and position it aside.

Vehicles with 4-wheel drive
3. Remove the transfer case.





4. Using the special tools, remove and discard the output oil seal.





Vehicles with 2-wheel drive
5. Using the special tools, remove the transmission flange.





6. Remove and discard the output oil seal.

Installation





Vehicles with 4-wheel cave
1. Using the special tool, install a new output oil seal.
- Coat the outer diameter of the new seal with gasket and trim adhesive.
2. Install the transfer case.





Vehicles with 2-wheel drive
3. Using the special tool, install a new output oil seal.
- Coat the outer diameter of the new seal with gasket and trim adhesive.





4. Apply Threadlock 262 to the threads of the transmission flange locknut. Using the special tools, install the transmission flange.

All vehicles
5. Connect the rear driveshaft.