Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

REMOVAL







1. Remove the air cleaner outlet tube.







2. Disconnect the Mass Air Flow (MAF) sensor electrical connector.







3. Disconnect the breather pipe.







4. Remove the air cleaner.







5. Fully loosen the Exhaust Gas Recirculation (EGR) valve to exhaust manifold tube nut from the bottom of the EGR valve.







6. Disconnect the vacuum line from the top of the EGR valve.







7. Remove the EGR valve.
8. Remove and discard the EGR valve gasket.

INSTALLATION







1. To install, reverse the removal procedure.

NOTE: Use a new EGR valve gasket when installing the EGR valve.