Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Disassembly and Assembly

DISASSEMBLY







1. Remove the seal.







2. Remove the heater core cover.
1 Remove the six screws.
2 Remove the heater core cover.
^ Remove and discard the heater core case seal.







3. Remove the seals.







4. Remove the heater core.
5. Drain the heater core.







6. Remove the A/C electronic door actuator motor.
1 Remove the screws.
2 Remove the A/C electronic door actuator motor.







7. Remove the temperature blend door.
1 Cut the seal.
2 Remove the temperature blend door.

ASSEMBLY
1. Follow the disassembly procedure in reverse order.