Compressor Clutch: Service and Repair

SPECIAL TOOL(S)

REMOVAL
1. Remove the A/C compressor.







2. Remove the A/C clutch hub.
1 Hold the A/C clutch hub.
2 Remove the nut.
3 Remove the A/C clutch hub.







3. Remove the spacer.







4. Remove the pulley snap ring.







5. Using the special tool, remove the A/C clutch pulley.







6. Remove the sensor.
1 Remove the bolt and the bracket.
2 Remove the sensor.







7. Remove the field coil snap ring.







8. Remove the A/C clutch field coil.

INSTALLATION
1. Clean the A/C clutch field coil and pulley mounting surfaces.







2. Install the A/C clutch field coil.







3. Install the snap ring with the bezel side out.







4. Using the special tool, install the clutch bearing and pulley.
1 Position the clutch bearing and pulley.
2 Install the special tool. If required, gently tap and install the clutch bearing and pulley.

NOTE: The A/C dutch bearing and pulley is a slip fit on the compressor. If correctly aligned, it should slip on easily. If difficulty is encountered, install using the special tool.







5. Install the snap ring with the bevel side out.







6. Install the spacer.







7. Install the A/C clutch.

NOTE: Make sure the A/C clutch hub is correctly indexed on the compressor shaft.







8. Install the sensor.
1 Push the sensor into position.
2 Install the bolt and the bracket.







9. Install the bolt.
1 Hold the A/C clutch.
2 Install the nut.







10. Measure and adjust the clutch air gap by adding or removing spacers.
11. Install the A/C compressor.