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Radiator: Service and Repair


Radiator - 6.0L Diesel

Removal and Installation
1. With vehicle in neutral, position it on a hoist.
2. Drain the cooling system.





3. Disconnect the lower radiator hose.





4. Disconnect the transmission cooler tubes.





5. Disconnect the upper radiator hose and the radiator overflow hose.





6. Remove the bolts and radiator support brackets.





7. Remove the four pin-type retainers and pull back the sight shield.





8. Disconnect the three pin-type retainers and two wiring retainers. Position the cable so that the radiator can be moved forward.
9. Remove the radiator assembly.
^ Remove the bolts and the cooling fan shroud, if necessary.
10. To install, reverse the removal procedure.
^ Check and top off the transmission fluid level.