Exhaust Downpipe - Excursion

Exhaust Downpipe - Excursion, 6.0L Diesel

Removal and Installation

All vehicles





1. Remove the transmission fluid level indicator.





2. Remove the nut.





3. Loosen the clamp and disconnect the downpipe from the turbocharger.





4. Remove the nuts and the RH intake heat shield.
5. With the vehicle in NEUTRAL, position on a hoist.





6. Disconnect the wire loom from the crossmember.
7. Using a suitable high-lift transmission jack, support the transmission.





8. Remove the nuts.





9. Remove the bolts.





10. Remove the bolts and the crossmember.





11. Separate the transmission fluid filler tube and position aside.

4x4 vehicles





12. Remove the nut, washer and bolt.





13. Remove the nut, washer, bolt and the right front stabilizer bar link.

All vehicles





14. NOTE: Lower the transmission jack approximately 25 mm (1 inch) to ease the removal of the downpipe.

Remove the nuts, bolts and the downpipe.
15. To install, reverse the removal procedure.