Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

8B - Fuel Pressure Test







8b. Fuel Pressure Test

Purpose:


Fuel Pressure Test:






To determine if fuel system is producing specified pressure at the fuel rails.

Recommended Procedure:

E-Series







If necessary remove the alternator and bracket from the right side of the engine to remove the 1/8-inch pipe plug from the top front of right head. Install Gauge 0-1.1 MPa (0-160 psi) Bar 014-00761 or equivalent. Run engine at idle and check for leaks from the line to the gauge. Measure pressure with a full load on the engine. DO NOT brake torque engine more than 10 seconds. After testing move the transmission range selector lever to N (NEUTRAL), and run the engine for about 15 seconds to allow the torque converter to cool. If fuel pressure is not within 310-552 kPa (45-80 psi), replace right head check valve, which is located on the rear of the right head between the fuel inlet line and the head.


F-Series







Remove the 1/8-inch pipe plug from the top rear of the left head. Install Gauge 0-1.1 MPa (0-160 psi) Bar 014-00761 or equivalent. Run engine at idle, and check for leaks from the line to the gauge. Measure pressure with a full load on the engine. If fuel pressure is not within 310-552 kPa (45-80 psi), replace left head check valve, which is located on the front of the left head between the fuel inlet line and the head.