Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

Exhaust Gas Recirculation (EGR) Valve

Removal and Installation
1. With the vehicle in NEUTRAL, position on a hoist.
2. Remove the air cleaner outlet tube.





3. To remove individual components, carry out only the listed steps.

Part 1 Of 2:




Part 2 Of 2:





4. Illustration 1 of 2. Remove the components in the order indicated.

Part 1 Of 2:




Part 2 Of 2:





5. Illustration 2 of 2. Remove the components in the order indicated.
6. To install, reverse the removal procedure.

Item 13: EGR Valve Gasket Removal Note

1. NOTE: The EGR valve sealing surfaces are soft metals.

Carefully clean the EGR sealing surfaces.