Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Initial Inspection and Diagnostic Overview

WARNING:
^ WHEN REPAIRING STARTER MOTOR OR CARRYING OUT OTHER UNDERHOOD WORK IN THE VICINITY OF THE STARTER MOTOR, BE AWARE THAT THE HEAVY GAUGE BATTERY INPUT LEAD AT THE STARTER SOLENOID IS ELECTRICALLY HOT AT ALL TIMES. A PROTECTIVE CAP OR BOOT IS PROVIDED OVER THE TERMINAL OF THIS LEAD AND MUST BE INSTALLED AFTER REPAIRING.
^ WHEN WORKING IN AREA OF THE STARTER MOTOR, BE CAREFUL TO AVOID TOUCHING HOT EXHAUST COMPONENTS.


NOTE: When working on the starter system, make sure the anti-theft system is deactivated, if equipped.

1. Verify the customer concern by operating the starting system.


Visual Inspection Chart:






2. Visually inspect for obvious signs of mechanical and electrical damage.
3. If an obvious cause for an observed or reported concern is found, correct (if possible) before proceeding to the next step.
4. If the concern is not visually evident, GO to Symptom Chart. Symptom Related Diagnostic Procedures