Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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System Specifications

Cylinder Head
Valve lift @ zero lash
Intake 7.9 mm
Exhaust 7.4 mm
Valve guide diameter 5.509 - 5.539 mm (0.216 - 0.218 in.)
Valve seal width-intake/Exhaust 0.99 - 1.84 mm (0.038 - 0.072 in.)
Valve seat angle 45 degrees
Valve seat runout 0.075 mm (0.0029 in.)
Valve lash adjuster bore diameter 31.00 - 31.03 mm (1.220 - 1.221 in.)
Cam bore diameter 25.015 - 25.040 mm (0.984 - 0.985 in.)





Cylinder head bolts.
Stage 1 5 Nm (44 in. lbs.)
Stage 2 15 Nm (11 ft. lbs.)
Stage 3 45 Nm (33 ft. lbs.)
Stage 4 90 degrees
Stage 5 90 degrees





Camshafts bearing caps bolts.
Stage 1 one turn at a time until tight.
Stage 2 7 Nm (62 in. lbs.)
Stage 3 16 Nm (12 ft. lbs.)
Intake manifold mounting bolts 18 Nm (13 ft. lbs.)