Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Alternator: Service and Repair

GENERATOR

REMOVAL
1. Disconnect the battery.







2. Disconnect the air cleaner assembly.
1 Loosen the worm clamp.
2 Remove the bolts and pull the air cleaner assembly away from its mounted position.







3. Disconnect the mass air flow (MAF) sensor electrical connector.
4. Remove the drive belt from the generator.







5. Disconnect the generator rear connections.
1 Remove the B+ terminal nut and disconnect the terminal.
2 Disconnect the S electrical connector.
3 Disconnect the ASI electrical connector.







6. Remove the bolts retaining the upper intake plenum to the generator bracket.







7. Remove the bolts and lift out the generator.

INSTALLATION












1. To install, reverse the removal procedure.