Operation CHARM: Car repair manuals for everyone.
Home >> Ford >> 2004 >> Escape AWD V6-3.0L VIN 1 >> Repair and Diagnosis >> Heating and Air Conditioning >> Evaporator Case >> Service and Repair
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Evaporator Case: Service and Repair

EVAPORATOR CORE HOUSING

REMOVAL
1. Discharge and recover the refrigerant.
2. Remove the instrument panel. Refer to: Body and Frame, Interior Trim, Dashboard/Instrument Panel, Service and Repair, Removal and Installation, Removal and Installation







3. Disconnect the refrigerant line spring lock couplings from the A/C evaporator core.







4. Disconnect the vacuum hose.







5. Remove the evaporator core housing.
1 Remove the nuts.
2 Carefully remove the evaporator core housing to avoid spilling PAG compressor oil in the passenger area.

INSTALLATION

1. NOTE:
- Feed the vacuum hose through the opening in the cowl while installing the housing.
- Before installing the temperature control cable, make sure the blend door, cable and temperature switch are correctly positioned.

To install, reverse the removal procedure.
pro multis · About Operation CHARM