Transfer Case Removal

Transfer Case - 3.0L (4V)

Removal
1. Disconnect the battery ground cable.
2. Drain the transfer case.
3. Remove the driveshaft.





4. Remove the four bolts and the crossmember brace.
5. Remove the generator.
6. Disconnect the RH catalyst monitor.





7. Remove and discard the two nuts and separate the flexible Y-pipe from the manifold.





8. Remove and discard the nuts.
^ Discard the gasket.





9. Remove and discard the nuts.
^ Discard the gasket.





10. Remove the flexible pipe.
^ Disconnect the hanger.





11. Disconnect the EGR valve to exhaust manifold tube at the manifold.
12. Disconnect the RH Heated Oxygen Sensor (H02S).





13. Remove the RH exhaust manifold.
^ Discard the gasket.





14. Remove the bracket.
1 Remove the five bolts.
2 Loosen the bolt.
3 Remove the bracket.





15. Remove the three bolts.





16. CAUTION: The transfer case driven gear seal must be replaced whenever the linkshaft or transfer case is removed from the vehicle.

NOTE: If necessary, replace the RH differential fluid seal.

Remove the bolt and the transfer case.