Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

Exhaust Gas Recirculation (EGR) Valve
1. Remove the parts in the order indicated in the illustration and table.





To remove individual parts, only carry out the listed steps:





To remove individual parts, only carry out the listed steps:








2. To install, reverse the removal procedure.

Item 8: EGR System Module Gasket Removal Note

1. NOTE: The EGR system module gasket sealing surfaces are soft metals.

Carefully clean the EGR system module gasket sealing surfaces.