Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

Exhaust Gas Recirculation (EGR) Valve
1. With the vehicle in neutral, position it on a hoist.
2. Remove the parts in the order indicated in the illustration and table.








To remove individual parts, only carry out the listed stems:
3. To install, reverse the removal procedure.

Item 8: EGR System Module Gasket/Orifice Removal Note

1. NOTE: The EGR system module gasket/orifice sealing surfaces are soft metals.

Carefully clean the EGR system module gasket/orifice sealing surfaces.