Transfer Case Installation

Transfer Case





Special Tool(s)

Installation

All vehicles
1. Install a new transfer case-to-transmission gasket onto the transfer case.
2. Position the transfer case and install the 7 transfer case-to-transmission bolts.
^ Tighten to 41 Nm (30 ft. lbs.).





3. Remove the transmission jack from the transfer case.





4. Connect the vent hose to the transfer case.

2-Speed TOD vehicles





5. Connect the shift motor electrical connector.





6. Position the skid plate and install the 4 bolts, if equipped.
^ Tighten to 24 Nm (18 ft. lbs.).
7. Install the front driveshaft.
8. Install the rear driveshaft.
9. Fill the transfer case.